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LUBRICATION
Purposes of Lubrication
The main purposes of lubrication are to reduce friction and wear inside the bearings that may cause premature failure. The effects of lubrication may be briefly explained as follows:(1) Reduction of Friction and Wear
Direct metallic contact between the bearing rings,rolling elements and cage, which are the basic components of a bearing, is prevented by an oil film which reduces the friction and wear in the contact areas.
(2) Extension of Fatigue Life
The rolling fatigue life of bearings depends greatly upon the viscosity and film thickness between the
rolling contact surfaces. A heavy film thickness prolongs the fatigue life, but it is shortened if the viscosity of the oil is too low so the film thickness is insufficient.
(3) Dissipation of Frictional Heat and Cooling
Circulation lubrication may be used to carry away frictional heat or heat transferred from the outside to prevent the bearing from overheating and the oil from deteriorating.
(4) Others
Adequate lubrication also helps to prevent foreign material from entering the bearings and guards against corrosion or rusting.
Lubricating Methods
The various lubricating methods are first divided into either grease or oil lubrication. Satisfactory bearing performance can be achieved by adopting the lubricating method which is most suitable for the particular application and operating condition.
In general, oil offers superior lubrication; however, grease lubrication allows a simpler structure around the bearings. A comparison of grease and oil lubrication is given in Table 3.
Item
Grease Lubrication
Oil Lubrication
Housing Structure and
Sealing Method
Speed
Cooling Effect
Fluidity
Full Lubricant
Replacement
Removal of Foreign
Matter
External Contamination due to Leakage
Simple
Limiting speed is 65% to80% of that with oil lubrication.
Poor
Poor
Sometimes difficult
Removal of particles from grese
is impossible.
Surroundings seldom
contaminated by leakage.
May be complex, Careful
maintenance required.
Higher limiting speed.
Heat transter is possible using
forced oil circulation.
Good
Easy
EasyOften leaks without proper
countermeasures. Not suitable if external
contamination must be avoided.
Table 3 Comparison of Grease and Oil Lubrication